SUS304 / SS316 Mango Pulp Production Line 5 T/H Flexible Operation Support

Product Description

10T/H Mango Processing Line 440V Puree Processing Line Flexible Operation Support

Product description of the mango processing line

Our mango processing line is designed to produce a wide range of final products using fresh mango as the primary ingredient. With careful attention to detail, our processing line ensures optimal output, particularly in the form of sterilized drum bags for the finished goods. Our diverse selection of mango-based products includes mango pulp, mango puree, mango concentrate paste, mango sauce, mango juice, and mango beverages. By leveraging our advanced mango processing line, businesses can significantly increase their production capacity and expand the variety of mango products they can offer to consumers.

Our mango processing line encompasses several essential components that guarantee efficient production. These components include a raw mango receiving system, washing system, sorting system, stone removal system, preheating system, pulping and refining system, filtration system, concentration system, sterilization system, and aseptic filling system. Each system plays a crucial role in the overall process, enabling us to achieve exceptional results. By utilizing these systems, we can effectively fill sterilized drum bags with the final product, ensuring its quality and extending its shelf life.

The mango paste contained in the aseptic drum bags can be further processed into mango juice beverages, sauces, and packaged in various formats, such as stand-up pouches, metal cans, aluminum cans, PP containers, PET bottles, glass bottles, or gable tops. This flexibility allows us to cater to different market demands and provide consumers with a range of options to enjoy mango-based products.

Gofun can not only provide tomato processing equipment for plants, but also provide a one-stop solution from A to Z. This includes:

• Technical consultation
• customized proposal design
• Equipment manufacturing
• On-site installation testing and training
• 1 year after-sales warranty
• Lifetime service
• Package design and purchase

Main parameters of the mango production line

Flowchart of tomato paste/ sauce or ketchup processing

FRESH MANGO ⇒ CONVEYOR ⇒ WASHING ⇒ SORTING ⇒ DESTINING ⇒ PREHEATING ⇒ PULPING & REFINING ⇒ CENTRIFUGE ⇒ STERILIZING ⇒ ASEPTIC FILLING ⇒ STORAGE OR BLENDING

Final products & Package types for the mango project

Shanghai Gofun machinery company offers all kinds of mango processing line.

The raw materials used in our processing line can include fresh mango and mango paste, among others. Our processing line can produce a variety of final products, such as mango paste, mango sauce, mango juice, mango powder, diced mango, and dried mango.

For final package, it can be aseptic bag, metal can, sachet, stand-up pouch, PP container, glass bottle, PET bottle, gable top, etc.

Main features of the tomato processing line

For the past 16 years, Shanghai Gofun Machinery Company has been a leading manufacturer of mango processing lines, which have been our primary focus and flagship product. Our expertise and dedication have enabled us to export our machines to more than 20 countries, serving food manufacturers worldwide. We are steadfast in our commitment to providing top-notch equipment and services, ensuring the highest quality standards for our valued customers in the food industry.

1. Our fresh fruit production capacity is highly customizable, ranging from 60 tons/day to 1500 tons/day, allowing us to cater to diverse production requirements.
2. The brix level of the final tomato paste can be tailored according to the specific preferences and needs of our customers, ensuring their satisfaction with the product.
3. To maintain product freshness, longevity, and cost-effectiveness in transportation and storage, our mango paste, and other similar products are carefully packaged in sterilized bags and drums. This packaging method enables room temperature storage for up to 2 years, providing convenience and ensuring the quality of the product.
4. We prioritize food safety and hygiene by utilizing food-grade materials, specifically SUS304 or SUS316, in the construction of our processing lines. These materials meet stringent food safety standards, assuring the suitability and safety of our equipment for food manufacturing purposes.
5. In addition to sterilization bag filling, we offer a wide range of packaging options, including metal cans, sachets, standing pouches, glass bottles, PET/PP containers, and more. This flexibility allows our customers to choose the packaging that best suits their product and market.
6. We source our key components from internationally renowned brands, ensuring top-notch quality and reliability. For instance, our steam valves are supplied by Spirax Sarco, and our PLC system is provided by Siemens, guaranteeing superior performance.
7. Our production line is meticulously designed to be compact, scientifically optimized, and equipped with features that promote stability, high efficiency, and energy savings. With a focus on minimizing steam consumption, our system maximizes resource efficiency and sustainability.
8. The operation of our production line is user-friendly and straightforward, prioritizing the safety of operators. Dedicated feeding and maintenance platforms are incorporated into the design, ensuring the well-being of operators during these tasks.
9. In addition to our standard mango processing line, we offer customized processing lines for various fruits and vegetables. This allows us to produce a wide array of products, including juice, pulp, concentrates, powders, jams, vinegar, wine, and more, tailored to the unique requirements of our clients.
10. We adopt an environmentally friendly approach to waste management by repurposing waste from the production line into fertilizer, contributing to sustainable practices and minimizing our ecological footprint.

Key process of the mango processing line

Now Shanghai Gofun machinery company will introduce the information of mango pulp puree or mango paste concentrate processing line to show it works.

1. Discharge platform

We have developed a specialized drainage platform with water guns that simplifies the unloading of raw mangoes from trucks, while also offering the capability to pre-wash the mangoes, enhancing the efficiency of our production line.

2. Elevator

This machine is used to deliver fresh mango from outside the building to inside.

3. Washing

Thorough washing of fresh fruits is essential prior to the crushing process. Our cleaning methods include the use of bubble washers and brush & spray washers. For clients with higher cleaning standards, additional cleaning stages can be added. Furthermore, we offer optional ultrasonic and ozone cleaning methods to enhance the cleaning efficacy of our process.

4. Sorting

After the washing process, our staff visually inspects all fruits to identify any defects, ensuring that only high-quality fruits are used in our production line, guaranteeing the quality and safety of our final products.

5. Destoning

Our mango remover operates at a speed of 1470 r/min, effectively crushing the fresh mango to ensure that both the core and skin are thoroughly cleaned. This process minimizes waste and maximizes pulp yield, resulting in a more efficient and cost-effective production process. The core is extracted from the mill and the pulp is pumped to the next stage of the production line.

6. Preheating

The pre-heater is used to heat the product after crusher, the temperature is adjustable, normally from 45℃ to 85℃. This processing step, would help to higher the juice rate for next step, and also can protect the color and taste of the final product.

7. Pulper and refiner

Operating at a speed of 1470 r/min, this machine generates centrifugal force, facilitating the passage of the product through the screen and aiding in the refinement process. It is versatile and suitable for a wide range of fruits, including passion fruit, tomatoes, peaches, apricots, mangoes, and apples. The machine's adjustable speed and centrifugal force contribute to efficient and effective refinement, ensuring high-quality output for various fruit types.

8. Horizontal spiral centrifugal

The machine is used to reduce solids and impurities and ensure the mango pulp puree no impurities and black points.

9. Sterilizing

In our mango processing line, we prioritize the safety and quality of the mango pulp puree. To achieve this, we employ a tube-in-tube type sterilizer for the sterilization process. This sterilizer offers the flexibility of adjustable sterilization temperature and retention time, catering to the specific requirements of different products. The entire system is equipped with programmable control, facilitating precise control and automation of the sterilization process. As a result, we can consistently and reliably sterilize the mango pulp puree, ensuring its safety and extending its shelf life.

10. Aseptic Filling

The aseptic filling machine operates in tandem with a tube-in-tube sterilizer, creating a closed cycle system. Prior to production, the entire cycle undergoes thorough sterilization to establish an aseptic environment. The filling cavity is specifically designed to be vapor protected, maintaining sterility within the filling environment.

To ensure security and product integrity, the machine incorporates multiple safety measures. Mirror welding technology is employed to guarantee clean and seamless weld lines. An independent control panel enables precise control and monitoring of the filling process. The machine can be integrated with CIP (Clean-in-Place) and automatic SIP (Sterilization-in-Place) systems, further enhancing sterilization capabilities. Additionally, the machine offers easy adjustability to accommodate different capacities and sizes of aseptic bags, providing flexibility in production requirements.

11. Storage or go blending

The final product can be either stored as-is or utilized as a raw material for the production of tomato sauce or ketchup. It serves as a versatile ingredient that can be further processed and transformed into these popular condiments. Whether it is directly stored or used as a key component in the production of tomato-based sauces, the high-quality finished product ensures the development of delicious and flavorful tomato sauce or ketchup.